What Size Wire for a 25 Amp Breaker?

Conductor size, aluminium equivalent, derating and maximum run length for a 25 amp circuit — all derived from published conductor geometry and the voltage-drop formula.

Quick answer

A 25 amp circuit needs 10 AWG copper with 75 °C terminations, or 10 AWG aluminium. 10 AWG copper applies where equipment terminals are limited to 60 °C. Voltage drop reaches 3% at roughly 115 ft one-way on 240 V and 57 ft on 120 V.
Formula estimate — source: Power-law ampacity model fitted to conductor heat dissipation; ASTM B258 geometry

Copper @ 75 °C

10 AWG

Copper @ 60 °C

10 AWG

Aluminium @ 75 °C

10 AWG

3% drop @ 240 V

115ft

Conductor options for 25 A

Estimated ampacity of each candidate size, so you can see the margin you are buying.

Material / ratingMinimum sizeEstimated ampacityMargin over 25 A
Copper, 60 °C10 AWG27 A+2 A
Copper, 75 °C10 AWG32 A+7 A
Copper, 90 °C12 AWG27 A+2 A
Aluminium, 75 °C10 AWG25 A+0 A
Aluminium, 90 °C10 AWG28 A+3 A
Ampacity estimated as I = 0.0670 × cmil^0.6505, scaled for insulation rating and material.

Source & method: Conductor areas come from the ASTM B258 relationship d = 5 × 92^((36 − n) / 39). Ampacity is a fitted physical model, not a reproduction of any code table, and runs within roughly ±8% of published values.

Maximum run length on 10 AWG copper

One-way distance before voltage drop passes the 3% and 5% guidelines.

System3% limit5% limitDrop @ 100 ft
120 V 1Ø57 ft96 ft5.18%
240 V 1Ø115 ft193 ft2.59%
208 V 3Ø115 ft193 ft2.59%
480 V 3Ø267 ft446 ft1.12%

Source & method: VD = 2 × K × I × L / cmil single phase, 1.732 × K × I × L / cmil three phase, with K = 12.9 for copper. 10 AWG is 10,383 circular mils and 0.9988 Ω per 1000 ft at 20 °C.

Hot attics, conduit runs and bundling

What a 25 A circuit actually needs once ambient temperature and conductor count are applied.

Ambient3 conductors4–6 conductors7–9 conductors
30 °C10 AWG10 AWG8 AWG
40 °C10 AWG8 AWG8 AWG
50 °C8 AWG8 AWG6 AWG
60 °C8 AWG6 AWG4 AWG

Source & method: Ambient correction F = √((Tc − Ta) / (Tc − 30)) with Tc = 75 °C; bundling adjustment uses the standard stepped schedule (1.00 / 0.80 / 0.70). The conductor shown is the smallest copper size whose corrected ampacity still carries 25 A.

Continuous loads

A continuous load — one expected to run three hours or more, like commercial lighting or an EV charger — is designed at 125% of the load current. 25 A continuous becomes 31.3 A of design current, which lands on a 35 A overcurrent device and 10 AWG copper.

Frequently asked

What size wire do I need for a 25 amp breaker?
10 AWG copper is the smallest conductor our model estimates at or above 25 A using a 75 °C insulation rating; 10 AWG is required if the terminations are limited to 60 °C. In aluminium the equivalent is 10 AWG. Verify against the code edition adopted locally before installing.
Can I use aluminium wire on a 25 amp circuit?
Yes, where the terminations are rated for aluminium. Because aluminium carries roughly 78% of the current of the same copper size, a 25 A circuit steps up to 10 AWG and uses K = 21.2 in the voltage-drop formula instead of 12.9.
How far can a 25 amp circuit run?
On 10 AWG copper the 3% voltage-drop guideline is reached near 57 ft one-way at 120 V and 115 ft at 240 V. Longer runs need the next size or two up — length, not ampacity, decides most feeder sizes.
Is a 25 amp breaker sized at 100% of the load?
Only for non-continuous loads. A continuous load is designed at 125%, so 25 A of continuous current becomes 31.3 A of design current and lands on a 35 A device with conductors sized to match.
What is typically on a 25 amp circuit?
Commonly small wall ovens, some mini-split condensers. The load type also drives the receptacle and disconnect ratings, not just the conductor size.

Wire and breakers for a 25 A circuit

Other breaker sizes

More on 10 AWG

Related charts & calculators