What Size Wire for a 150 Amp Breaker?

Conductor size, aluminium equivalent, derating and maximum run length for a 150 amp circuit — all derived from published conductor geometry and the voltage-drop formula.

Quick answer

A 150 amp circuit needs 2/0 AWG copper with 75 °C terminations, or 3/0 AWG aluminium. 3/0 AWG copper applies where equipment terminals are limited to 60 °C. Voltage drop reaches 3% at roughly 247 ft one-way on 240 V and 123 ft on 120 V.
Formula estimate — source: Power-law ampacity model fitted to conductor heat dissipation; ASTM B258 geometry

Copper @ 75 °C

2/0 AWG

Copper @ 60 °C

3/0 AWG

Aluminium @ 75 °C

3/0 AWG

3% drop @ 240 V

247ft

Conductor options for 150 A

Estimated ampacity of each candidate size, so you can see the margin you are buying.

Material / ratingMinimum sizeEstimated ampacityMargin over 150 A
Copper, 60 °C3/0 AWG168 A+18 A
Copper, 75 °C2/0 AWG170 A+20 A
Copper, 90 °C1/0 AWG165 A+15 A
Aluminium, 75 °C3/0 AWG154 A+4 A
Aluminium, 90 °C2/0 AWG150 A+0 A
Ampacity estimated as I = 0.0670 × cmil^0.6505, scaled for insulation rating and material.

Source & method: Conductor areas come from the ASTM B258 relationship d = 5 × 92^((36 − n) / 39). Ampacity is a fitted physical model, not a reproduction of any code table, and runs within roughly ±8% of published values.

Maximum run length on 2/0 AWG copper

One-way distance before voltage drop passes the 3% and 5% guidelines.

System3% limit5% limitDrop @ 100 ft
120 V 1Ø123 ft206 ft2.42%
240 V 1Ø247 ft412 ft1.21%
208 V 3Ø247 ft412 ft1.21%
480 V 3Ø571 ft952 ft0.52%

Source & method: VD = 2 × K × I × L / cmil single phase, 1.732 × K × I × L / cmil three phase, with K = 12.9 for copper. 2/0 AWG is 133,077 circular mils and 0.0779 Ω per 1000 ft at 20 °C.

Hot attics, conduit runs and bundling

What a 150 A circuit actually needs once ambient temperature and conductor count are applied.

Ambient3 conductors4–6 conductors7–9 conductors
30 °C2/0 AWG3/0 AWG4/0 AWG
40 °C3/0 AWG4/0 AWG250 kcmil
50 °C4/0 AWG250 kcmil300 kcmil
60 °C300 kcmil400 kcmil500 kcmil

Source & method: Ambient correction F = √((Tc − Ta) / (Tc − 30)) with Tc = 75 °C; bundling adjustment uses the standard stepped schedule (1.00 / 0.80 / 0.70). The conductor shown is the smallest copper size whose corrected ampacity still carries 150 A.

Continuous loads

A continuous load — one expected to run three hours or more, like commercial lighting or an EV charger — is designed at 125% of the load current. 150 A continuous becomes 187.5 A of design current, which lands on a 200 A overcurrent device and 3/0 AWG copper.

Frequently asked

What size wire do I need for a 150 amp breaker?
2/0 AWG copper is the smallest conductor our model estimates at or above 150 A using a 75 °C insulation rating; 3/0 AWG is required if the terminations are limited to 60 °C. In aluminium the equivalent is 3/0 AWG. Verify against the code edition adopted locally before installing.
Can I use aluminium wire on a 150 amp circuit?
Yes, where the terminations are rated for aluminium. Because aluminium carries roughly 78% of the current of the same copper size, a 150 A circuit steps up to 3/0 AWG and uses K = 21.2 in the voltage-drop formula instead of 12.9.
How far can a 150 amp circuit run?
On 2/0 AWG copper the 3% voltage-drop guideline is reached near 123 ft one-way at 120 V and 247 ft at 240 V. Longer runs need the next size or two up — length, not ampacity, decides most feeder sizes.
Is a 150 amp breaker sized at 100% of the load?
Only for non-continuous loads. A continuous load is designed at 125%, so 150 A of continuous current becomes 187.5 A of design current and lands on a 200 A device with conductors sized to match.
What is typically on a 150 amp circuit?
Commonly residential services and large subpanels. The load type also drives the receptacle and disconnect ratings, not just the conductor size.

Wire and breakers for a 150 A circuit

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