2/0 AWG Conduit Fill by Conduit Size

How many 2/0 AWG THHN conductors fit in EMT, IMC, RMC and PVC conduit, 1/2 inch through 4 inch, with the 40% fill rule applied.

Quick answer

No 2/0 AWG THHN conductors fit in 1/2 inch EMT and 1 fit in 3/4 inch EMT, at 40% fill for three or more conductors. Each conductor consumes 0.2223 sq in from a nominal insulated outside diameter of 0.532 in. Neutrals and grounds count.

2/0 AWG conductors per conduit trade size

Same-size conductors only, at 53% for one, 31% for two and 40% for three or more.

Conduit1/2"3/4"1"1-1/4"1-1/2"2"2-1/2"3"3-1/2"4"
EMT—1123610152026
IMC—112469141924
RMC—112368131823
PVC Sch 40—112358131722
PVC Sch 80——11357111520
Published standard — source: Raceway internal areas from product standards (EMT, IMC, RMC, PVC Sch 40, PVC Sch 80); conductor OD from nominal THHN dimensions

Source & method: Counts are the largest whole number where n × conductor area stays inside the raceway area times the applicable fill percentage. Mix conductor sizes in the calculator.

Fill behaviour at 2/0: 2 inch raceway as the default

A 2/0 service or feeder set is normally routed in 2 inch raceway. The table above shows how quickly the count falls: smaller trade sizes accept only one or two 2/0 conductors, which suits a separately routed grounded conductor but not a complete set.

Because 2/0 aluminium is a common 150 A service conductor, most of these pulls are underground in Schedule 40 PVC or overhead as a cable assembly rather than as individual conductors in tubing. Where PVC is used, expect fewer conductors per trade size than the metal raceway rows in the same table.

Source & method: Counts referenced above come from the computed table on this page — how these numbers are derived.

What each raceway type means

  • EMT — EMT (electrical metallic tubing)
  • IMC — IMC (intermediate metal conduit)
  • RMC — RMC (rigid metal conduit)
  • PVC Sch 40 — PVC Schedule 40
  • PVC Sch 80 — PVC Schedule 80

Full fill charts by raceway

Per-type counts for every trade size, plus the cross-type comparison and reverse lookup.

Frequently asked

How many 2/0 AWG wires fit in 1/2 inch EMT?
None — this size does not fit 1/2 inch EMT; step up a trade size.
How many 2/0 AWG wires fit in 3/4 inch EMT?
1 conductors, using a nominal THHN outside diameter of 0.532 in and the 40% fill rule for three or more conductors.
Do neutrals and grounds count toward fill?
Yes, every conductor in the raceway counts for fill. Grounds are excluded only from the count of current-carrying conductors used for ampacity adjustment.
What is the cross-sectional area of 2/0 AWG THHN?
About 0.2223 square inches, from A = π × (OD / 2)² with a nominal insulated OD of 0.532 in.

More on 2/0 AWG

Conduit fill for nearby sizes

Same 40% fill rule applied to the sizes either side of this one, wrapping around the range so every size is reachable.

Related charts & calculators