4 AWG Wire Specs

Ampacity, geometry, resistance, conduit fill and maximum run length for 4 AWG conductors in copper and aluminium.

Quick answer

4 AWG copper carries about 80 A at 75 °C (68 A at 60 °C, 90 A at 90 °C). The bare conductor is 0.2043 in (5.19 mm) and 41,741 circular mils, with 0.2485 Ω per 1000 ft. It pairs with a 80 A breaker at 75 °C terminations.

Copper 75 °C

80A

Aluminium 75 °C

62A

Diameter

0.2043in

Circular mils

41,741

Full specification

Size designation4 AWG
AWG gauge number4
Circular mils41,741
kcmil41.74
Bare diameter (in)0.2043
Bare diameter (mm)5.189
Cross-section (mm²)21.15
THHN/THWN-2 OD (in)0.324
Insulated area (sq in)0.0824
Copper resistance (Ω/1000 ft)0.2485
Aluminium resistance (Ω/1000 ft)0.4073
Max standard breaker (Cu, 75 °C)80 A
Published standard — source: Geometry computed from the ASTM B258 AWG formula; resistance from standard resistivityFormula estimate — source: Ampacity from the site model

Ampacity with derating

Estimated ampacity from the 90 °C column at various ambient temperatures and conductor counts.

Conductors in raceway30 °C ambient40 °C ambient50 °C ambient60 °C ambient
390 A82 A73 A64 A
672 A66 A59 A51 A
963 A58 A51 A45 A
1545 A41 A37 A32 A
2541 A37 A33 A29 A

Source & method: The governing value is also capped by the termination rating, commonly 75 °C, which for this size is 80 A. Run your own conditions.

Maximum run length at 3% voltage drop

One-way distance for 4 AWG copper before drop exceeds 3%.

Load120 V 1Ø240 V 1Ø208 V 3Ø480 V 3Ø
10 A582 ft1,164 ft1,165 ft2,690 ft
15 A388 ft776 ft777 ft1,793 ft
20 A291 ft582 ft582 ft1,345 ft
30 A194 ft388 ft388 ft896 ft
40 A145 ft291 ft291 ft672 ft
50 A116 ft232 ft233 ft538 ft

Calculate your exact run

How many 4 AWG conductors fit in conduit

Maximum count of this size alone, at the fill percentage matching the resulting count.

Conduit1/2"3/4"1"1-1/4"1-1/2"2"2-1/2"3"3-1/2"4"
EMT124791628425671
IMC1247101724385166
RMC1247101623364862
PVC Sch 40114791522354760
PVC Sch 80113681319314254

Mix conductor sizes in the fill calculator

Neighbouring sizes

Frequently asked

How many amps can 4 AWG wire carry?
4 AWG copper is estimated at 68 A at 60 °C, 80 A at 75 °C and 90 A at 90 °C, at 30 °C ambient with no more than three current-carrying conductors. Aluminium of the same size is about 62 A at 75 °C.
What breaker size goes with 4 AWG copper?
The largest standard overcurrent device that 4 AWG copper supports at 75 °C is 80 A. For a continuous load, the load itself must not exceed 80% of that rating.
What is the diameter of 4 AWG wire?
The bare conductor is 0.2043 inches (5.189 mm) in diameter, which is 41,741 circular mils. With THHN/THWN-2 insulation the nominal outside diameter is about 0.324 inches.
What is the resistance of 4 AWG wire?
About 0.2485 ohms per 1000 feet for copper and 0.4073 ohms per 1000 feet for aluminium, at 75 °C.
How far can I run 4 AWG wire?
Distance depends on load and voltage. At 20 A on a 120 V single-phase circuit, 4 AWG copper stays under 3% voltage drop for about 291 feet one-way. Doubling the voltage roughly doubles the allowable distance.

Materials for this size

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