4 AWG Voltage Drop — Max Run Length by Load
Voltage drop for 4 AWG copper and aluminium: at 20 A on 120 V single phase the 3% limit is reached at about 291 ft one-way. Full table by load, voltage and distance.
Quick answer
4 AWG copper reaches 3% voltage drop at about 291 ft one-way carrying 20 A on a 120 V single-phase circuit. At 100 ft the same load drops 1.24 V (1.03%), calculated as VD = 2 × K × I × L / cmil with K = 12.9 for copper and 41,741 circular mils.
3% limit @ 20 A, 120 V
291ft
3% limit @ 20 A, 240 V
582ft
Drop @ 100 ft, 20 A
1.24V
Ω / 1000 ft (Cu)
0.2485
Maximum one-way run length at 3% drop
Copper 4 AWG. Aluminium distances are roughly 62% of these figures.
| Load | 120 V 1Ø | 240 V 1Ø | 208 V 3Ø | 480 V 3Ø |
|---|---|---|---|---|
| 5 A | 1,164 ft | 2,329 ft | 2,331 ft | 5,380 ft |
| 10 A | 582 ft | 1,164 ft | 1,165 ft | 2,690 ft |
| 15 A | 388 ft | 776 ft | 777 ft | 1,793 ft |
| 20 A | 291 ft | 582 ft | 582 ft | 1,345 ft |
| 25 A | 232 ft | 465 ft | 466 ft | 1,076 ft |
| 30 A | 194 ft | 388 ft | 388 ft | 896 ft |
| 40 A | 145 ft | 291 ft | 291 ft | 672 ft |
| 50 A | 116 ft | 232 ft | 233 ft | 538 ft |
| 60 A | 97 ft | 194 ft | 194 ft | 448 ft |
| 80 A | 72 ft | 145 ft | 145 ft | 336 ft |
| 100 A | 58 ft | 116 ft | 116 ft | 269 ft |
Source & method: Derived from VD = 2 × K × I × L / cmil (1.732 × K × I × L / cmil for three phase), solved for L at 3% of nominal voltage. Run your exact circuit.
Voltage drop by distance at common loads
| Distance | 10 A | 15 A | 20 A | 30 A |
|---|---|---|---|---|
| 25 ft | 0.13% | 0.19% | 0.26% | 0.39% |
| 50 ft | 0.26% | 0.39% | 0.52% | 0.77% |
| 75 ft | 0.39% | 0.58% | 0.77% | 1.16% |
| 100 ft | 0.52% | 0.77% | 1.03% | 1.55% |
| 150 ft | 0.77% | 1.16% | 1.55% | 2.32% |
| 200 ft | 1.03% | 1.55% | 2.06% | 3.09% |
| 300 ft | 1.55% | 2.32% | 3.09% | 4.64% |
Published standard — source: Voltage drop from the standard VD formula with trade K constants
Frequently asked
- How far can you run 4 AWG wire?
- At 20 A on a 120 V single-phase circuit, 4 AWG copper stays under 3% voltage drop for about 291 ft one-way. At 240 V the same load reaches roughly 582 ft, because allowable drop scales with system voltage.
- What is the voltage drop of 4 AWG wire per 100 feet?
- About 1.24 V at 20 A on 120 V single phase, using VD = 2 × K × I × L / cmil with K = 12.9 for copper.
- Is 3% voltage drop a code requirement?
- It is a recommendation, not a mandatory limit, in most adopted codes: roughly 3% on the branch circuit and 5% total including the feeder. Some local amendments and specifications do make it enforceable, so check what applies to your job.
- Does aluminium change the 4 AWG numbers?
- Yes. Aluminium uses K = 21.2 instead of 12.9, so drop is about 64% higher for the same size and run, and allowable distance falls by roughly the same proportion.
More on 4 AWG
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